Technical Principle: Spray pyrolysis (SP) is a continuous and efficient powder production process. A precursor solution is atomized into fine droplets and passed through a high-temperature reactor, where drying, thermal decomposition, and sintering take place to produce high-purity powders with uniform particle sizes...
Contact UsKey Features and Advantages
1. Uniform Composition and Excellent Doping Performance
Uniformly mixed precursor solutions promote consistent elemental distribution, making the process suitable for composite oxides, high-entropy materials, and doped materials.
2. Controllable Particle Morphology
Adjustable process parameters enable the production of spherical, hollow, porous, and core-shell particles with good flowability and packing properties.
3. Short Production Cycle
Atomization, drying, thermal decomposition, and crystallization are integrated into a streamlined process, reducing the need for prolonged milling and repeated high-temperature treatment.
4. Continuous, Scalable Production
Continuous feeding and digital process control support efficient production and easier scale-up for industrial applications.
5. High-Purity and Versatile Material Production
By selecting suitable precursor solutions and controlling the reaction atmosphere, the equipment can produce various functional powders, including oxides, metal alloys, and sulfides. It can also support functional thin-film coating applications.
6. Controlled Particle Size Distribution
Adjustable nozzle specifications and gas flow rates help control droplet size, enabling the production of micron- and submicron-scale powders with relatively narrow particle size distributions.
Applications
The equipment can produce a wide range of materials using suitable soluble precursors and controlled reaction atmospheres.
- Metal Oxides: TiO₂, ZnO, ZrO₂, Al₂O₃, CeO₂, and composite oxides.
- Battery Materials: NCM, NCA, lithium iron phosphate (LFP), lithium manganese iron phosphate (LMFP), and lithium-rich manganese-based materials.
- Solid-State Electrolytes: LLZO and LATP.
- Metal and Alloy Powders: Ag, Ni, Co, Cu, Fe, and high-entropy alloys.
- Sulfides and Selenides: ZnS, MoS₂, CdSe, and ZnSe.
- Ceramic Powders: YSZ, YAG, Si₃N₄, BN, and PZT.
- Functional and Composite Materials: Porous carbon, doped carbon, metal-carbon composites, and phosphor materials.
Contact us for more information about technical specifications and customization options.
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