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Vacuum Induction Melting Furnace

Technical principle: Induction heating metal smelting under vacuum conditions can prevent the metal from melting at high temperature to generate oxides, ensure that the alloy composition meets technical standards, and the working environment is clean.

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Product introduction

  Application and Principles
  Vacuum induction melting furnace is a uniformed vacuum metallurgic equipment for melting metals with the principle of medium-frequency induction heating under vacuum condition.

  It is commonly utilized for studying and producing of nickel-based and its special steel,precise alloy,Nd-Fe-B,metal dysprosium,active metal,high-temp.alloy,hydrogen-storing material,magnetic material,colored metal and its alloy in research and production departments.


  Advantages and Features
  This equipment adopts advanced temperature and vacuum examine meters and inducing elements,digital-control variable frequency regulating system and programmable controller united control center.It possesses remarkable superiorities as below:
  1.It is featured with alarming function of pressure exceeding,temperature exceeding,and pressure insufficiency,and also with anti-false operation chain-locking and interlock protection.Guarantee the security and reliable operation of the equipment;
  2.Vacuum pump applies low-noise power saving type,and it is with high pumping speed and efficiency;
  3.Coils is treated with special process,long lifetime and untransformed;
  4.It utilizes high-effective power,low reactive loss,and high efficiency;

  5.It utilizes variable-frequency rotary casting apparatus,and its rotating speeding is adjustable,achieving the function of casting multi-models.


  Core Module Structure

  It is applied with vertical(horizontal)structure,and consisted of vacuum melting room,melting device,rotary casting apparatus,vacuum system,melting power supply,auto-control system,multi-station observation window,water cooling system and working platform.



    Type: Heat Treatment Equipment

    Input Size: depending on working zone size.

Processed Materials: Al brazing, Cu brazing and stainless-steel brazing of aerospace devices, vehicle components, electronic communicating devices, home appliances, heat exchanger and various heat radiators.

Applications: Vacuum Brazing Furnace is adopted in Al brazing, Cu brazing and stainless-steel brazing of aerospace devices, vehicle components, electronic communicating devices, home appliances, heat exchanger and various heat radiators.

 



Specification/ Model

EFZK-QH-50

EFZK-QH-100

EFZK-QH-200

EFZK-QH-300

EFZK-QH-400

Rated loading capacity (kg)

50

100

200

300

400

Max. furnace temperature (°C)

1350

Temperature controlling precision (°C)

≤±5

Rated power(kW)

50

90

120

150

180

Rated supply voltage (V)

380

Rated heating voltage (V)

Based on design. Furnace-front transformer is equipped.

Ultimate vacuum degree (Pa)

≤6.67 (empty furnace in cold status)

Vacuum pressure rising rate (Pa/24h)

≤50

Gas cooling pressure (Mpa)

≤0.1Mpa

Working zone size (mm)

300*300*400

300*300*500

450*400*670

450*400*850

600*600*1000

Configuration of temperature 
controlling system

Programmable regulator of Japan SHIMADEN

Configuration of vacuum system

Rotary vane pump+ Roots pump

Note: The above is standard configuration which is adjustable based on customer requirements.

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