High Specific Gravity Metal Atmosphere Protection Sintering Equipment
Overview and Principles
This series of high-proportion alloy(PM/MIM)horizontal vacuum sintering equipment,produced by is primarily applied for sintering of high-proportion alloy.
Its major functions:vacuum inside sintering,partial-pressure sintering,hydrogen sintering,vacuum cooling,natural cooling,charge cooling,and forced cooling etc.
Advantages and Features
A.Innovative Technology Advantage
1.New standard on sintering technology;
2.Multi-field originally brand-new function and process;
3.Substitution for conventional tungsten-wire pusher type sintering furnace,generating higher-quality sintering products.
B.Intelligent Control Technical Advantages
1.Adopt the best human-machine interface,10-15 inch,among German brands,centralized date input,centralized management,and centralized control;
2.Completely auto-operation(completely auto-regulating,such as boating time,pressure,flow,ignition);
3.Real-time alarm,historical alarm recording;
4.Auto-deciding handling methods after alarming,waiting with grades;
5.Integrated input of temperature,flow,pressure,and boating time;
6.Real-time tendency curves and historical tendency curves;
7.Operating authorization:operator,manager etc.(password protected);
8.Multi-stage technological curve options;
9.Upgradable remote assisting-diagnosing system
C.Overall Designing Advantages,occupying small area
1.Adopt 3D designing,placing heating pressure transformer above furnace,integrated designing of cooling water and furnace,pumping unit pipes,narrowing the occupied area with 30%,and two placing types available;
2.The entire equipment is painted by baking varnish.
D.Process Accurate Controlling Technology Advantages
1.Adopt mass-and-flow controller and proportional valve controller,auto-regulating flow depending on process parameters,preventing the unstableness(20-50%fluctuating rate)of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.
2.Each process gas has two alarm output(warning alarm and action alarm);
3.Refined gas flowing control,and gas can evenly permeate into products.
E.Production Efficiency Greatly Increased
1.Production max output of singe furnace approximates 1.5 ton.
2.Innovative holding insulation technology,saving more than 50%electricity consumption.
3.Save more than 30%gas consuming.
4.Single-furnace product qualification ratio≥99%.
F.Equipment Control Optimized,Fast Forced Cooling
1.Rear-door internal heat exchanger;
2.Fan frequency converter stepless controlling;
3.Cooling down according to process curves(speed is adjustable);
4.Increase production efficiency.
G.Security Advantage
1.Huge-scale explosion-proof equipment;
2.Pressure auto-relief device;
3.Back-pressure filling device.
H.Integrated performance upgrading advantages
1.Multi-point temperature testing inside furnace(American thermocouple);
2.Auto-examining and controlling on cooling water flow/temperature;
3.Dry-style screw vacuum pump(German Leybold/same class);
4.Valves applies German and Japanese brands;
This series of high-proportion alloy(PM/MIM)horizontal vacuum sintering equipment,produced by is primarily applied for sintering of high-proportion alloy.
Its major functions:vacuum inside sintering,partial-pressure sintering,hydrogen sintering,vacuum cooling,natural cooling,charge cooling,and forced cooling etc.
Advantages and Features
A.Innovative Technology Advantage
1.New standard on sintering technology;
2.Multi-field originally brand-new function and process;
3.Substitution for conventional tungsten-wire pusher type sintering furnace,generating higher-quality sintering products.
B.Intelligent Control Technical Advantages
1.Adopt the best human-machine interface,10-15 inch,among German brands,centralized date input,centralized management,and centralized control;
2.Completely auto-operation(completely auto-regulating,such as boating time,pressure,flow,ignition);
3.Real-time alarm,historical alarm recording;
4.Auto-deciding handling methods after alarming,waiting with grades;
5.Integrated input of temperature,flow,pressure,and boating time;
6.Real-time tendency curves and historical tendency curves;
7.Operating authorization:operator,manager etc.(password protected);
8.Multi-stage technological curve options;
9.Upgradable remote assisting-diagnosing system
C.Overall Designing Advantages,occupying small area
1.Adopt 3D designing,placing heating pressure transformer above furnace,integrated designing of cooling water and furnace,pumping unit pipes,narrowing the occupied area with 30%,and two placing types available;
2.The entire equipment is painted by baking varnish.
D.Process Accurate Controlling Technology Advantages
1.Adopt mass-and-flow controller and proportional valve controller,auto-regulating flow depending on process parameters,preventing the unstableness(20-50%fluctuating rate)of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.
2.Each process gas has two alarm output(warning alarm and action alarm);
3.Refined gas flowing control,and gas can evenly permeate into products.
E.Production Efficiency Greatly Increased
1.Production max output of singe furnace approximates 1.5 ton.
2.Innovative holding insulation technology,saving more than 50%electricity consumption.
3.Save more than 30%gas consuming.
4.Single-furnace product qualification ratio≥99%.
F.Equipment Control Optimized,Fast Forced Cooling
1.Rear-door internal heat exchanger;
2.Fan frequency converter stepless controlling;
3.Cooling down according to process curves(speed is adjustable);
4.Increase production efficiency.
G.Security Advantage
1.Huge-scale explosion-proof equipment;
2.Pressure auto-relief device;
3.Back-pressure filling device.
H.Integrated performance upgrading advantages
1.Multi-point temperature testing inside furnace(American thermocouple);
2.Auto-examining and controlling on cooling water flow/temperature;
3.Dry-style screw vacuum pump(German Leybold/same class);
4.Valves applies German and Japanese brands;
5.Human-machine interface adopts the best brand in Germany.
Specifications:
|
Specifications/Models |
JTZKS-40/40/120-3 |
JTZKS-60/60/100-3 |
|
Working area size mm |
400X400X1200 |
600X600X1000 |
|
Installed power KW |
150 |
240 |
|
Highest temperature |
1600 |
1550 |
|
Temperature distribution |
±3 |
|
|
Extreme vacuum |
6.7X10-3Pa |
|
|
Utilized gas |
H2, N2, Ar |
|
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